AssureStep
Morning operating board for HVAC contractors

Duct Size Calculator

Calculate optimal duct diameter and dimensions

Free tool for field decisions

Why this tool matters

Solve the calculation or lookup now, then use the demo to see how the answer can stay visible on the morning operating board.

Next best step

Use the result in the field, then see the interactive demo when you want the answer to stay visible after this visit.

Recommended: 600-900 FPM for main ducts, 400-600 FPM for branches

Velocity Guidelines

Main Supply Ducts

700-900 FPM

Higher velocity = smaller ducts, more noise

Branch Ducts

500-700 FPM

Lower velocity = quieter operation

Return Ducts

400-600 FPM

Larger ducts reduce static pressure

Residential Maximum

900 FPM

Above this = excessive noise

Duct Sizing Formula

Round Duct: Area = CFM ÷ Velocity, Diameter = √(Area ÷ 0.7854) × 12

Rectangular Duct: Area = CFM ÷ Velocity, Dimensions based on aspect ratio

Why velocity matters: Higher velocity = smaller ducts but more noise and pressure drop

Generate Professional Duct Design Reports

AssureStep AssureStep gives you unlimited equipment tracking, CSV import, material lists, and pressure calculations for your projects.

From tool to workflow

A field answer is useful. The demo shows how it stays visible on the morning operating board.

See the interactive demo when you want maintenance follow-up, callback risk, equipment history, and replacement opportunities to stay visible instead of disappearing after the job.